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ERA COMPACT BALL VALVE Ⅱ SINGLE UNION BALL VALVE Ⅱ TRUE UNION BALL VALVE

Views: 0     Author: Beryl,Annabel,May,Michael,Jesse     Publish Time: 2024-06-18      Origin: Site

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Product:

COMPACT BALL VALVE : Compact ball valve is a commonly used control valve, which mainly consists of components such as valve body, handle, and valve ball. The valve body is equipped with inlet and outlet pipelines, and there is a spherical valve core inside. The handle is used to control the movement of the valve core. When the handle rotates, the valve core also rotates, thereby controlling the direction and flow rate of fluid in the valve.

ⅡSINGLE UNION BALL VALVE : Adopting a Type II structural design, it has a single-sided control function and can be used for medium pressure and flow applications.

ⅡTRUE UNION BALL VALVE : It also adopts a Type II structural design, but has a dual sided ball valve function, suitable for higher pressure and flow situations.

These valves are commonly used to regulate flow in liquid and gas pipelines.

The term "ⅡSINGLE UNION BALL VALVE" refers to a valve with only one port, allowing fluid to pass through in one direction and close off in the other.

A "ⅡTRUE UNION BALL VALVE" has two ports, enabling control of fluid flow in both directions and providing enhanced control performance.


Features:

Compared with other ball valves, the advantage of the compact ball valve lies in its uncomplicated structure and easy operation, making it suitable for basic fluid control tasks.The installation process is straightforward, the construction is uncomplicated, and maintenance is hassle-free.

The Ⅱ single union ball valve is suitable for situations where only one fluid needs to be controlled, such as water flow or air flow, without the need to control the direction change.

The Ⅱ true union ball valve is suitable for scenarios wheretwo fluids need to be controlled at the same time, suitable for applications requiring bidirectional flow control and prevention of reverse flow.


Structure:

(1) COMPACT BALL VALVE

1.         Body: PVC,CPVC,PPCOMPACT BALL VALVE

2.         Seat Seal: TPE,PTEE

3.         O-Ring:     EPDM,FPM(NBR)

4.         Ball: PVC,CPVC,PP

5.         Handle:     ABS

6.         Cap:  ABS


(2) Ⅱ SINGLE UNION BALL VALVE:

1.EndConnector:  PVC,CPVC,PPⅡ SINGLE UNION BALL VALVE

2.CarrierO-Ring: EPDM,FPM(NBR)

3.UnionNut:      PVC,CPVC,PP

4.SealCarrier: PVC,CPVC,PP

5.Ball:           PVC,CPVC,PP

6.Body:           PVC,CPVC,PP

7.SeatSeal: PTEE

8.O-Ring:         EPDM,FPM(NBR)

9.Stem:           PVC,CPVC,PP

10.Stem O-Ring:  EPDM,FPM(NBR)

11.Handle:       ABS


3. Ⅱ TRUE UNION BALL VALVE:

1.   Stem:           PVC,CPVC,PPⅡ TRUE UNION BALL VALVE

2.   Handle:         ABS

3.   Stem O-Ring:    EPDM,FPM(NBR)

4.   UnionNut:      PVC,CPVC,PP

5.   EndConnector:  PVC,CPVC,PP

6.   Body O-Ring:    EPDM,FPM(NBR)

7.   Ring:           EPDM,FPM(NBR)

8.   Body:           PVC,CPVC,PP

9.   Ball:           PVC,CPVC,PP

10. SeatSeal: PTEE

11. Seat Carrier:   PVC,CPVC,PP

12. CarrierO-Ring: EPDM,FPM(NBR)


Comparison:

In the material of O-Ring, Other factories use NBR, which has several drawbacks: it has poor cold resistance and ozone resistance, lower strength and elasticity, poor acid resistance, and poor electrical insulation properties. Additionally, it also has poor resistance to polar solvents.

ERA uses EPDM , which has excellent electrical insulation, chemical resistance, and impact elasticity. It is also resistant to acid and alkali, has a low specific gravity, and is superior in terms of ozone resistance, UV resistance, weather resistance, and aging resistance, ranking at the top among general-purpose rubbers.

SPEARS is known for its high-quality and very stable products, focusing on high-end distributors in the market and occupying the high-end brand market segment. However, its products are primarily aimed at the industrial market category, with a low coverage rate in the consumer-grade market; as a result, they are considered to have a lower cost-performance ratio.

TIGRE has the broadest brand influence and high market share, covering various fields such as large supermarkets, retail, wholesale, and distributors. However, the product quality is average, and its product line is relatively weak in terms of pipe fittings, with prices on the higher side.

Zhejiang Xier valve products complete, low price. Strong development ability, flexible market policy, general quality, general production capacity.

ERA has a broad influence and market recognition. With 9 major production bases across the country, it covers most regions of China, forming a strong production and supply capability. Moreover, the brand quality is excellent.


Advantages of plastic ball valves over traditional copper or iron ball valves

(1)Good hygienic performance. No precipitation of heavy metals. It’s safer and healthier to use.

(2)Good corrosion resistance. The corrosion resistance of plastic valves is better than cast iron valves, steel valves, copper valves and stainless steel valves.

(3)More Light weight. Plastic valves are lightweight, about 1/3 of the valve for the metal. Therefore, plastic valves are easier to install and can reduce the installation load of the pipeline. In addition, the light weight can reduce transportation costs and installation costs.

(4)Longer service life. The service life of plastic valves is not less than 25 years, some of the structure of the valve can be maintenance-free.

(5)Smooth inner wall. The inner wall is smoother than valves which are made of metal and less prone to scaling. In the seasonal use of the system, they will not be adsorbed in the valve sealing parts because of some substances in the transport

medium, and affect the opening and closing operation when the valve is used again.

(6) More cost-effective. Relative to metal valves, plastic valves cost-effective, giving the user an increase in the choice of varieties of comparison.

The two valves in the figure were installed in the water pipeline copper products, the left figure is a copper ball valve, the right figure is a copper angle valve, it can be seen that the corrosion resistance of metal valves and resistance to adsorption performance relative to the plastic valves are relatively weak, cast iron valves are even more so.

Condition of copper valve after long service

Condition of copper valve after long service


ERA Valve Product Advantages

Various product colors available.

Fully automatic installation of  compact ball valves and Each product is individually pressure tested to provide stable quality assurance.ERA has been equipped with 20 sets of automated injection molding systems for valves; 8 sets of automatic installation equipment for valves; and two automatic pressure-testing assembly lines.

Various international certifications.A total of 13 international certifications have been obtained, such as NSF, UPC, WATERMARK, WRAS and KITEMARK.

Self-built laboratories.Strong research team with two PhDs leading 250 research members; national technology center--Yonggao Research Institute can provide strong technical support.


Usages

COMPACT BALL VALVE:

On/Off Control: The primary purpose of compact ball valves is to control the on/off state of fluid flow, allowing or blocking the passage of media.

Flow Regulation: Some compact ball valves offer flow regulation capabilities by rotating the handle to control the valve opening and adjust the flow rate.

Diverting/Merging Flows: Multiple compact ball valves can be used to divert or merge fluid flows, managing media distribution between different pipelines.

ⅡSINGLE UNION BALL VALVE:

On/Off Control: Similar to regular ball valves, the primary function of single union ball valves is to control the on/off state of fluid flow.

Flow Regulation: Some single union ball valves also offer flow regulation capabilities.

Isolation: Can serve as isolation valves, separating a section of the piping system for maintenance or repair.

ⅡTRUE UNION BALL VALVE:

Facilitating installation and disassembly, the common ball valve is suitable for pipelines requiring frequent disassembly and maintenance.


Applicable scene

COMPACT BALL VALVE:

Industrial Sector:

1,Petrochemical: Controlling various fluid media like oil, natural gas, and chemicals, including high-temperature, high-pressure, and corrosive media in pipeline systems.

2.Power Generation: Managing the flow of water, steam, and oil, commonly found in power plant cooling systems and boiler feedwater systems.

3.Metallurgy: Controlling the flow of water, gases, and molten metals, frequently used in steelmaking and iron smelting processes.

4.Food and Beverage: Managing the flow of water, juices, beverages, and alcoholic drinks, meeting food-grade hygiene standards.

5.Pharmaceutical: Controlling the flow of water, gases, and pharmaceutical products, fulfilling the high cleanliness requirements of the pharmaceutical industry.

Civil Sector:

1.Building Construction: Regulating the flow of water, heating, and air conditioning media, commonly used in building water supply, heating, and air conditioning systems.

2.Agricultural Irrigation: Controlling irrigation water flow for precise irrigation.


ⅡSINGLE UNION BALL VALVE:

1.Petrochemical: Controlling corrosive media, high-viscosity media, or media requiring frequent cleaning.

2.Pharmaceutical: Used in piping systems demanding high cleanliness and easy sterilization.

3.Food and Beverage: For piping systems requiring adherence to hygiene standards and ease of cleaning.

Civil Sector:

1.Building Construction: In water supply and heating systems requiring periodic maintenance.

2.Swimming Pool Equipment: Controlling the circulation and filtration of pool water.


ⅡTRUE UNION BALL VALVE:

Pipeline Systems Requiring Frequent Disassembly and Maintenance: The double union design enables easy and complete removal of the valve for cleaning, repairs, or replacement without dismantling any piping sections.

Space-Constrained Environments: Compared to flanged connections, union connections offer a more compact solution, making them ideal for applications with limited space.

Piping Systems Handling Flammable, Explosive, or Corrosive Media: True union ball valves offer enhanced safety as they can be easily isolated and replaced, minimizing the risk of leaks.

Industrial Sector:

Petrochemical: Controlling corrosive media, high-viscosity media, or media requiring frequent cleaning.

Pharmaceutical: Used in piping systems demanding high cleanliness and easy sterilization.

Food and Beverage: For piping systems requiring adherence to hygiene standards and ease of cleaning.

Civil Sector:

Building Construction: In water supply and heating systems requiring periodic maintenance.

Swimming Pool Equipment: Controlling the circulation and filtration of pool water.



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