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"PP Saddle Clamps: The Reliable Solution for Fluid Transfer"

Views: 0     Author: Ynes,Sloan,Lola,Claire     Publish Time: 2024-06-03      Origin: Site

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1.PP saddle cases and customer feedback:

ERA PP Saddle Clamps, with two saddle bodies made of polypropylene, metal seal made of iron zinc plated, rubber ring made of NBR natural rubber, iron ring made of iron zinc plated, is one of the most popular single products of ERA. It has been exported to many countries and regions, such as the United Arab Emirates, Saudi Arabia, Iran, Jordan, etc. The sales volume of a single order can reach up to 227,502 pieces. For winning these market shares, ERA PP Saddle Clamps enhancement by comparing similar products in the market, improving the material and components, optimizing the procurement channel, enhancing the product performance to meet the customer's demand for high quality products. Eventually, ERA PP Saddle Clamps and has received positive feedback from the customers that they feel the quality is good and the cost-effective price is high. Specifically, ERA examined other Saddle Clamps on the market and found that they had metal seals that were prone to rust, no gaskets, and short bolt lengths, so ERA updated its supplier of high quality metal seals. In addition, the rubber ring groove of ERA PP Saddle Clamps was improved to enhance the sealing effect. This not only improves product performance and extends product life, but also reduces the maintenance costs that customers need to spend on their fittings. Meanwhile, ERA PP Saddle Clamps packages accessories and finished products separately in heat-sealed bags to improve the efficiency of product installation. The design of the carton was also changed to better match the theme of the main customer's agriculture and forestry irrigation. Besides, ERA adopts automated equipment such as automatic packing of seals, automatic packaging machine for finished products, and automatic installation machine for iron rings, which greatly increases the production efficiency and reduces the labor cost, and further provides more competitive price for the customers. As a result ERA's PP Saddle Clamps, are steadily gaining reputation in the marketplace.


2.Technical Analysis & Features:

Material Characteristics: PP (polypropylene) is a commonly used plastic material, with corrosion resistance, high temperature resistance, pressure resistance and other characteristics, suitable for pipe connections. PP saddle is usually made of PP to ensure the durability and stability of the connection part.

Design structure: The design of the saddle usually adopts a three-way or four-way structure, in which one of the outlets is connected to the pipeline, and the other outlet is used to connect to other pipelines or equipment. The saddle design makes the connection more solid, and is conducive to the improvement of sealing performance.

Connection: PP saddle is usually welded or threaded. Welding provides a stronger connection and better sealing performance for high pressure or high temperature environments, while threaded connections are more convenient for disassembly and maintenance, and are suitable for piping under normal pressure and temperature conditions.

Sealing performance: The sealing performance of PP saddle is critical to the stable operation of piping systems. Through appropriate design and material selection, it ensures good sealing at the interface to avoid leakage and damage.

pp saddle clamps

NO.

accessory

material

1

PP   saddle body

PP

2

3

Bolt&nut

Zinc   plated steel

4

O-ring

NBR

5

Reinforce   ring

Zinc   plated steel


3. PP saddle product advantages

ERA PP SADDLE is widely used, easy to operate, and can be repeatedly installed, which is favored by the market. Specifications from 25MM to 200M, a total of more than 52 sizes, up to pressure PN16, to meet a variety of needs and use environment.

In terms of quality, ERA uses new purchased screws with strong corrosion resistance and long service life. At the same time, ERA uses new PP plastic, which has more advantages than traditional plastics such as PVC, which can effectively prevent the equipment from being affected by corrosion and extend the service life of the equipment. In addition, ERA saddle interface has good high temperature resistance, in high temperature environment; PP material can maintain good physical and chemical properties, so as to ensure the safe and stable operation of equipment.

In terms of design, ERA has modified the common groove with convex points, so that the rubber ring can be tightly fitted, in the case of no pressure, upside down saddle type connector to ensure that the rubber ring does not drop, and in the case of injection pressure, more tightly fitted.

In terms of packaging, screws, finished products, etc. are independently packaged in heat-sealed bags, which is convenient to take

In terms of production, the use of manual and machine dual-line production, the machine adopts automatic and semi-automatic installation and packaging, ERA production line adopts sealed bag autonomous packaging machine, iron ring automatic installation machine and finished product automatic installation machine, to maximize the production efficiency.

In terms of price, ERA PP SADDLE uses new materials to produce, the price is more cost-effective, in addition, ERA adopts a new design, reduce the number of screws, reduce production time, improve efficiency, but also reduce the cost of metal parts, through the use of full automation, reduce manual use and other ways to greatly reduce the cost. Make ERA products more advantageous in the market.


4. Market Applications of PP Saddle Clamps
Agricultural Water-saving Irrigation: With the advancement of agricultural modernization, water-saving irrigation has become a crucial aspect of agricultural production. PP saddle clamps play a significant role in agricultural water-saving irrigation systems, efficiently distributing water resources through water distribution tees and other forms, enhancing irrigation efficiency. According to statistics, irrigation systems using PP saddle clamps can save up to 30% more water compared to traditional irrigation methods.

Urban Water Supply Systems: PP saddle clamps are also widely used in urban water supply systems. Their excellent corrosion resistance ensures that the connectors remain unaffected by water quality during long-term use, thus maintaining the stability and safety of the water supply system. Additionally, their convenient installation method significantly improves the construction efficiency of water supply systems.

Industrial Piping Systems: PP saddle clamps , with their high-pressure resistance and corrosion resistance, are indispensable connectors in industrial piping systems. They are prevalent in industries such as chemicals, petroleum, pharmaceuticals, as well as power and metallurgy.

With the increasing awareness of environmental protection and the popularization of green manufacturing concepts, the market demand for PP saddle clamps  is showing steady growth. Meanwhile, with continuous technological advancements and innovations, the performance of PP saddle clamps connectors will be further improved to better meet market needs.


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"ERA" plastic pipe export volume has ranked first in China's plastic pipe industry for many continuous years, while the production and sales volume ranked second in the industry.

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